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CHERNE Aqua
Seal® Pipe Plugs
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BACK CHERNE
MAIN PRODUCTS PAGE PLUG SAFETY |
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CHERNE Aqua Seal Pipe Plug |
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Aqua
Seal® Plugs are designed for testing and maintenance applications such
as sewer force mains, potable water lines, irrigation lines and
industrial piping systems.
Aqua Seal Plugs are manufactured from heavy-duty aluminum and handle
water pressures up to 250 PSI. These plugs can be used in ductile iron,
steel schedule, C900 plastic pressure and reinforced concrete pipe. |
| Installation
of the this plug requires water pressurization of the bladder using a
hydrostatic test pump and tightening of the set screws to the required
torque setting while performing high pressure tests. For low pressure,
testing, setscrews are not required. |
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Accessories Available - Hydrostatic
Hand Pump
 |
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SPECIFICATIONS for CHERNE Aqua
Seal® Pipe Plugs |
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|
Usage
Range |
|
(Water
only!) |
Ductile
Iron & Steel Pipe
w/out Set Screws Engaged |
|
Part
Number |
Nominal
Size |
Min
Diameter |
Max
Diameter |
Deflated
Diameter |
Deflated
Length |
Required
Inflation
Pressure |
Max
Allowable
Water Pressure |
By-Pass
(Female NPT) |
Tank
Valve
(Male NPT) |
Product
Weight |
Seal
Width |
|
278
017 |
6.0"
(150mm) |
5.88"
(149mm) |
6.5"
(165mm) |
5.75"
(146mm) |
8.0"
(203mm) |
250-400
(17.2-27.6bar) |
50
psi
(3.4bar) |
3/4" |
1/8" |
11
lbs
(5.0kg) |
2.0"
(51mm) |
| 278 025 |
8"
(200mm) |
7.88"
(200mm) |
8.5"
(216mm) |
7.75"
(197mm) |
10.0"
(254mm) |
250-400
(17.2-27.6bar) |
50 psi
(3.4bar) |
1 1/4" |
1/4" |
19 lbs
(8.6kg) |
2.50"
(64mm) |
|
278
033 |
10"
(250mm) |
9.6"
(244mm) |
10.6"
(269mm) |
9.50"
(241mm) |
10.0"
(254mm) |
250-400
(17.2-27.6bar) |
50
psi
(3.4bar) |
2
1/2" |
1/4" |
33
lbs
(15kg) |
2.50"
(64mm) |
| 278 041 |
12"
(300mm) |
11.6"
(295mm) |
13"
(330mm) |
11.50"
(292mm) |
10.75"
(273mm) |
250-400
(17.2-27.6bar) |
11.60"-12.30"
=50 psi
12.31"-12.50"=40 psi
12.51"13.00"=8 psi |
3" |
1/4" |
49 lbs
(22.3kg) |
2.75"
(70mm) |
|
|
Usage
Range |
|
(Water
only!) |
Ductile
Iron & Steel Pipe
w/out Set Screws Engaged |
|
Part
Number |
Nominal
Size |
Min
Diameter |
Max
Diameter |
Deflated
Diameter |
Deflated
Length |
Required
Inflation
Pressure |
Max
Allowable
Water Pressure |
By-Pass
(Female NPT) |
Tank
Valve
(Male NPT) |
Product
Weight |
Seal
Width |
|
278
017 |
6.0"
(150mm) |
5.88"
(149mm) |
6.5"
(165mm) |
5.75"
(146mm) |
8.0"
(203mm) |
250-400
(17.2-27.6bar) |
50
psi
(3.4bar) |
3/4" |
1/8" |
11
lbs
(5.0kg) |
2.0"
(51mm) |
| 278 025 |
8"
(200mm) |
7.88"
(200mm) |
8.5"
(216mm) |
7.75"
(197mm) |
10.0"
(254mm) |
250-400
(17.2-27.6bar) |
50 psi
(3.4bar) |
1 1/4" |
1/4" |
19 lbs
(8.6kg) |
2.50"
(64mm) |
|
278
033 |
10"
(250mm) |
9.6"
(244mm) |
10.6"
(269mm) |
9.50"
(241mm) |
10.0"
(254mm) |
250-400
(17.2-27.6bar) |
50
psi
(3.4bar) |
2
1/2" |
1/4" |
33
lbs
(15kg) |
2.50"
(64mm) |
| 278 041 |
12"
(300mm) |
11.6"
(295mm) |
13"
(330mm) |
11.50"
(292mm) |
10.75"
(273mm) |
250-400
(17.2-27.6bar) |
11.60"-12.30"
=50 psi
12.31"-12.50"=40 psi
12.51"13.00"=8 psi |
3" |
1/4" |
49 lbs
(22.3kg) |
2.75"
(70mm) |
|
|
Usage
Range |
|
(Water
only!) |
C900
PVC & Reinforced Concrete
Pipe w/ Set Screws Engaged |
|
Part
Number |
Nominal
Size |
Min
Diameter |
Max
Diameter |
Deflated
Diam |
Deflated
Length |
Required
Inflation
Pressure |
Max
Allowable
Water Pressure |
Set
Screw
Torque Required |
By-Pass
(Female NPT) |
Tank
Valve
(Male NPT) |
Product
Weight |
Seal
Width |
|
278
017 |
6.0"
(150mm) |
5.88"
(149mm) |
6.5"
(165mm) |
5.75"
(146mm) |
8.0"
(203mm) |
250-400
(17.2-27.6bar) |
100
psi
(6.9bar) |
36
± 3 Inch lbs
(4 ± 0.3 NM) |
3/4" |
1/8" |
11
lbs
(5.0kg) |
2.0"
(51mm) |
| 278 025 |
8"
(200mm) |
7.88"
(200mm) |
8.5"
(216mm) |
7.75"
(197mm) |
10.0"
(254mm) |
250-400
(17.2-27.6bar) |
100 psi
(6.9bar) |
12 ± 2 Foot
lbs
(16 ± 2 NM) |
1 1/4" |
1/4" |
19 lbs
(8.6kg) |
2.50"
(64mm) |
|
278
033 |
10"
(250mm) |
9.6"
(244mm) |
10.6"
(269mm) |
9.50"
(241mm) |
10.0"
(254mm) |
250-400
(17.2-27.6bar) |
100
psi
(6.9bar) |
12
± 2 Foot lbs
(16 ± 2 NM) |
2
1/2" |
1/4" |
33
lbs
(15kg) |
2.50"
(64mm) |
| 278 041 |
12"
(300mm) |
11.6"
(295mm) |
13"
(330mm) |
11.50"
(292mm) |
10.75"
(273mm) |
250-400
(17.2-27.6bar) |
100 psi
(6.9bar) |
20 ± 2 Foot
lbs
(27 ± 3 NM) |
3" |
1/4" |
49 lbs
(22.3kg) |
2.75"
(70mm) |
|
|
Usage
Range |
|
(Water
only!) |
C900 PVC
& Reinforced Concrete
Pipe w/out Set Screws Engaged |
|
Part
Number |
Nominal
Size |
Min
Diameter |
Max
Diameter |
Deflated
Diameter |
Deflated
Length |
Required
Inflation
Pressure |
Max
Allowable
Water Pressure |
By-Pass
(Female NPT) |
Tank
Valve
(Male NPT) |
Product
Weight |
Seal
Width |
|
278
017 |
6.0"
(150mm) |
5.88"
(149mm) |
6.5"
(165mm) |
5.75"
(146mm) |
8.0"
(203mm) |
250-400
(17.2-27.6bar) |
30
psi
(2.1bar) |
3/4" |
1/8" |
11
lbs
(5.0kg) |
2.0"
(51mm) |
| 278 025 |
8"
(200mm) |
7.88"
(200mm) |
8.5"
(216mm) |
7.75"
(197mm) |
10.0"
(254mm) |
250-400
(17.2-27.6bar) |
30 psi
(2.1bar) |
1 1/4" |
1/4" |
19 lbs
(8.6kg) |
2.50"
(64mm) |
|
278
033 |
10"
(250mm) |
9.6"
(244mm) |
10.6"
(269mm) |
9.50"
(241mm) |
10.0"
(254mm) |
250-400
(17.2-27.6bar) |
30
psi
(2.1bar) |
2
1/2" |
1/4" |
33
lbs
(15kg) |
2.50"
(64mm) |
| 278 041 |
12"
(300mm) |
11.6"
(295mm) |
13"
(330mm) |
11.50"
(292mm) |
10.75"
(273mm) |
250-400
(17.2-27.6bar) |
30 psi
(2.1bar) |
3" |
1/4" |
49 lbs
(22.3kg) |
2.75"
(70mm) |
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