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CHERNE Aqua Seal® Pipe Plugs

BACK          CHERNE MAIN PRODUCTS PAGE       PLUG SAFETY              


CHERNE Aqua Seal Pipe Plug  

 

 Aqua Seal® Plugs are designed for testing and maintenance applications such as sewer force mains, potable water lines, irrigation lines and industrial piping systems.

Aqua Seal Plugs are manufactured from heavy-duty aluminum and handle water pressures up to 250 PSI. These plugs can be used in ductile iron, steel schedule, C900 plastic pressure and reinforced concrete pipe.
Installation of the this plug requires water pressurization of the bladder using a hydrostatic test pump and tightening of the set screws to the required torque setting while performing high pressure tests. For low pressure, testing, setscrews are not required.

Accessories Available - Hydrostatic Hand Pump

SPECIFICATIONS for CHERNE Aqua Seal® Pipe Plugs

  Usage Range   (Water only!) Ductile Iron & Steel Pipe
w/out Set Screws Engaged
 
Part
Number
Nominal
Size
Min
Diameter
Max
Diameter
Deflated
Diameter
Deflated
Length
Required
Inflation
Pressure
Max Allowable
Water Pressure
By-Pass
(Female NPT)
Tank Valve
(Male NPT)
Product
Weight
Seal
Width
278 017 6.0"
(150mm)
5.88"
(149mm)
6.5"
(165mm)
5.75"
(146mm)
8.0"
(203mm)
250-400
(17.2-27.6bar)
50 psi
(3.4bar)
3/4" 1/8" 11 lbs
(5.0kg)
2.0"
(51mm)
278 025 8"
(200mm)
7.88"
(200mm)
8.5"
(216mm)
7.75"
(197mm)
10.0"
(254mm)
250-400
(17.2-27.6bar)
50 psi
(3.4bar)
1 1/4" 1/4" 19 lbs
(8.6kg)
2.50"
(64mm)
278 033 10"
(250mm)
9.6"
(244mm)
10.6"
(269mm)
9.50"
(241mm)
10.0"
(254mm)
250-400
(17.2-27.6bar)
50 psi
(3.4bar)
2 1/2" 1/4" 33 lbs
(15kg)
2.50"
(64mm)
278 041 12"
(300mm)
11.6"
(295mm)
13"
(330mm)
11.50"
(292mm)
10.75"
(273mm)
250-400
(17.2-27.6bar)
11.60"-12.30" =50 psi
12.31"-12.50"=40 psi
12.51"13.00"=8 psi
3" 1/4" 49 lbs
(22.3kg)
2.75"
(70mm)
  Usage Range   (Water only!) Ductile Iron & Steel Pipe
w/out Set Screws Engaged
 
Part
Number
Nominal
Size
Min
Diameter
Max
Diameter
Deflated
Diameter
Deflated
Length
Required
Inflation
Pressure
Max Allowable
Water Pressure
By-Pass
(Female NPT)
Tank Valve
(Male NPT)
Product
Weight
Seal
Width
278 017 6.0"
(150mm)
5.88"
(149mm)
6.5"
(165mm)
5.75"
(146mm)
8.0"
(203mm)
250-400
(17.2-27.6bar)
50 psi
(3.4bar)
3/4" 1/8" 11 lbs
(5.0kg)
2.0"
(51mm)
278 025 8"
(200mm)
7.88"
(200mm)
8.5"
(216mm)
7.75"
(197mm)
10.0"
(254mm)
250-400
(17.2-27.6bar)
50 psi
(3.4bar)
1 1/4" 1/4" 19 lbs
(8.6kg)
2.50"
(64mm)
278 033 10"
(250mm)
9.6"
(244mm)
10.6"
(269mm)
9.50"
(241mm)
10.0"
(254mm)
250-400
(17.2-27.6bar)
50 psi
(3.4bar)
2 1/2" 1/4" 33 lbs
(15kg)
2.50"
(64mm)
278 041 12"
(300mm)
11.6"
(295mm)
13"
(330mm)
11.50"
(292mm)
10.75"
(273mm)
250-400
(17.2-27.6bar)
11.60"-12.30" =50 psi
12.31"-12.50"=40 psi
12.51"13.00"=8 psi
3" 1/4" 49 lbs
(22.3kg)
2.75"
(70mm)
  Usage Range   (Water only!) C900 PVC & Reinforced Concrete
Pipe w/ Set Screws Engaged
 
Part
Number
Nominal
Size
Min
Diameter
Max
Diameter
Deflated
Diam
Deflated
Length
Required
Inflation
Pressure
Max Allowable
Water Pressure
Set Screw
Torque Required
By-Pass
(Female NPT)
Tank Valve
(Male NPT)
Product
Weight
Seal
Width
278 017 6.0"
(150mm)
5.88"
(149mm)
6.5"
(165mm)
5.75"
(146mm)
8.0"
(203mm)
250-400
(17.2-27.6bar)
100 psi
(6.9bar)
36 ± 3 Inch lbs
(4 ± 0.3 NM)
3/4" 1/8" 11 lbs
(5.0kg)
2.0"
(51mm)
278 025 8"
(200mm)
7.88"
(200mm)
8.5"
(216mm)
7.75"
(197mm)
10.0"
(254mm)
250-400
(17.2-27.6bar)
100 psi
(6.9bar)
12 ± 2 Foot lbs
(16 ± 2 NM)
1 1/4" 1/4" 19 lbs
(8.6kg)
2.50"
(64mm)
278 033 10"
(250mm)
9.6"
(244mm)
10.6"
(269mm)
9.50"
(241mm)
10.0"
(254mm)
250-400
(17.2-27.6bar)
100 psi
(6.9bar)
12 ± 2 Foot lbs
(16 ± 2 NM)
2 1/2" 1/4" 33 lbs
(15kg)
2.50"
(64mm)
278 041 12"
(300mm)
11.6"
(295mm)
13"
(330mm)
11.50"
(292mm)
10.75"
(273mm)
250-400
(17.2-27.6bar)
100 psi
(6.9bar)
20 ± 2 Foot lbs
(27 ± 3 NM)
3" 1/4" 49 lbs
(22.3kg)
2.75"
(70mm)
  Usage Range   (Water only!) C900 PVC & Reinforced Concrete
Pipe w/out Set Screws Engaged
 
Part
Number
Nominal
Size
Min
Diameter
Max
Diameter
Deflated
Diameter
Deflated
Length
Required
Inflation
Pressure
Max Allowable
Water Pressure
By-Pass
(Female NPT)
Tank Valve
(Male NPT)
Product
Weight
Seal
Width
278 017 6.0"
(150mm)
5.88"
(149mm)
6.5"
(165mm)
5.75"
(146mm)
8.0"
(203mm)
250-400
(17.2-27.6bar)
30 psi
(2.1bar)
3/4" 1/8" 11 lbs
(5.0kg)
2.0"
(51mm)
278 025 8"
(200mm)
7.88"
(200mm)
8.5"
(216mm)
7.75"
(197mm)
10.0"
(254mm)
250-400
(17.2-27.6bar)
30 psi
(2.1bar)
1 1/4" 1/4" 19 lbs
(8.6kg)
2.50"
(64mm)
278 033 10"
(250mm)
9.6"
(244mm)
10.6"
(269mm)
9.50"
(241mm)
10.0"
(254mm)
250-400
(17.2-27.6bar)
30 psi
(2.1bar)
2 1/2" 1/4" 33 lbs
(15kg)
2.50"
(64mm)
278 041 12"
(300mm)
11.6"
(295mm)
13"
(330mm)
11.50"
(292mm)
10.75"
(273mm)
250-400
(17.2-27.6bar)
30 psi
(2.1bar)
3" 1/4" 49 lbs
(22.3kg)
2.75"
(70mm)
 
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